PCS 混炼机 粉末涂料与热固性材料专家
BUSS 混炼技术持续发展，以实现优化性能
PCS 是经典混炼机的进一步升级，专为粉末涂料和热固性塑料应用而设计。在保留 BUSS 混炼机成熟运行原理的基础上，其工艺部分特别针对现代配方需求进行了优化。
扩展型 PCS 混炼机系列在盈利能力、可用性和用户友好操作方面树立了新标准。通过延长工艺长度和提高螺杆转速，仅需调整工艺参数，即可使用相同配置生产所有类型的粉末涂料配方，并达到最优质量。
PCS 混炼机同样非常适合加工热固性塑料。为充分发挥 EMC（环氧模塑料）的卓越性能，混炼系统需确保在低温且精准可控的条件下，实现高填料含量的优异分散效果。
BUSS 混炼技术 60 年来一直常规满足这些高要求，同样适用于基于环氧树脂、酚醛树脂、聚酯树脂、三聚氰胺树脂和脲醛树脂的模塑料。
我们多年的经验能够优化选择材料，从而将机器停机时间和维护成本降至最低。
PCS 混炼机以客户利益为核心
特性与优势
服务强大的方案
我们在为您寻找合适的混炼机时提供全面咨询，始终保持灵活性和客户导向。因此，我们的PCS混炼机既可以作为独立功能单元集成到您现有的生产设备中，也可以与您共同规划从预混到冷却带的整套系统，从而找到满足您需求的理想个性化解决方案。
BUSS服务团队随时为您提供全球专业支持，协助您维护混炼系统。从项目工程、过程伴随咨询、安装调试，到培训和无与伦比的服务，我们是您长期保障投资价值的合作伙伴。这还包括后续的设备升级或翻新、设备搬迁或混炼系统的现代化改造。
技术数据
Powder Coatings | Thermosets | |
Throughput rates [kg/h] | Up to 30 500g Sampling | Up to 10 500g Sampling |
Feeding Device | ||
Type | Inlet hopper | Inlet hopper |
Hopper Volume [l] | 1 | 1 |
Side Feeder Screw Diameters [mm] | - | - |
Drive Rating [kW] | - | - |
BUSS Kneader | ||
Process Length | 11 or 14 L/D | 11 or 14 L/D |
Screw Diameter [mm] | 30 | 30 |
Screw speed max. [rpm] | 500 | 500 |
Heating capacity [kW] | 6 | 6 |
Drive rating max. [kW] | 5.5 | 5.5 |
Powder Coating | Thermoset | |
Throughput rates [kg/h] | Up to 250 | Up to 40 |
Feeding Device | ||
Type | Inlet Hopper or Inlet Screw | Inlet Hopper or Inlet Screw |
Hopper Volume [l] | 3 | 3 |
Side Feeder Screw Diameters [mm] | - | - |
Drive Rating [kW] | 0.25 (Inlet Screw) | 0.25 (Inlet Screw) |
BUSS Kneader | ||
Process Length | 8, 11 or 15 L/D | 8 or 11 L/D |
Screw Diameter [mm] | 46 | 46 |
Screw speed max. [rpm] | 650 | 250 |
Heating capacity [kW] | 2 x 8 | 2 x 8 |
Drive rating max. [kW] | 30 | 30 |
Dimensions (Explanations Below) | ||
Length (L1) [mm] | 2'200 | 2'200 |
Length (L2) [mm] | 3'500 | 3'500 |
Width (W1) [mm] | 600 | 600 |
Width (W2) [mm] | 2'200 | 2'200 |
Height (H1) [mm] | 1'200 | 1'200 |
Height (H2) [mm] | 1'500 | 1'500 |
Powder Coating | Thermoset | |
Throughput rates [kg/h] | Up to 700 | Up to 700 |
Feeding Device | ||
Type | Side Feeder | Inlet Screw |
Hopper Volume [l] | 50 | 25 |
Side Feeder Screw Diameters [mm] | 40 | - |
Drive Rating [kW] | 1.1 | 0.75 |
BUSS Kneader | ||
Process Length | 8, 11 or 15 L/D | 8 or 11 L/D |
Screw Diameter [mm] | 70 | 70 |
Screw speed max. [rpm] | 650 | 250 |
Heating capacity [kW] | 2 x 12 | 2 x 12 |
Drive rating max. [kW] | 65 | 65 |
Dimensions (Explanations Below) | ||
Length (L1) [mm] | 2'800 | 2'800 |
Length (L2) [mm] | 11'000 | 11'000 |
Width (W1) [mm] | 2'100 | 2'100 |
Width (W2) [mm] | 3'500 | 3'500 |
Height (H1) [mm] | 1'300 | 1'300 |
Height (H2) [mm] | 2'400 | 2'400 |
Powder Coatings | Thermosets | |
Throughput rates [kg/h] | 1'500 | 250 |
Feeding Device | ||
Type | Side Feeder | Inlet Screw |
Hopper Volume [l] | 125 | 160 |
Side Feeder Screw Diameters [mm] | 60 | - |
Drive Rating [kW] | 2.2 | 5.5 |
BUSS Kneader | ||
Process Length | 8, 11 or 15 L/D | 8 or 11 L/D |
Screw Diameter [mm] | 100 | 100 |
Screw speed max. [rpm] | 650 | 250 |
Heating capacity [kW] | 2 x 12 | 2 x 12 |
Drive rating max. [kW] | 110 | 110 |
Dimensions (Explanations Below) | ||
Length (L1) [mm] | 4'500 | 4'500 |
Length (L2) [mm] | 13'500 | 13'500 |
Width (W1) [mm] | 2'700 | 2'700 |
Width (W2) [mm] | 3'600 | 3'600 |
Height (H1) [mm] | 1'500 | 1'500 |
Height (H2) [mm] | 2'900 | 2'900 |
Powder Coatings | Thermosets | |
Throughput rates [kg/h] | Up to 3'200 | Up to 600 |
Feeding Device | ||
Type | Inlet Screw | Inlet Screw |
Hopper Volume [l] | 280 | 280 |
Side Feeder Screw Diameters [mm] | - | - |
Drive Rating [kW] | 2.2 | 5.5 |
BUSS Kneader | ||
Process Length | 11 L/D | 11 L/D |
Screw Diameter [mm] | 140 | 140 |
Screw speed max. [rpm] | 550 | 250 |
Heating capacity [kW] | 2 x 12 | 2 x 12 |
Drive rating max. [kW] | - | 110 |
Dimensions (Explanations Below) | ||
Length (L1) [mm] | 5'970 | 5'970 |
Length (L2) [mm] | tbd | tbd |
Width (W1) [mm] | 1'340 | 1'340 |
Width (W2) [mm] | - | - |
Height (H1) [mm] | 1'310 | 1'310 |
Height (H2) [mm] | 3'183 | 3'183 |
Powder Coatings | Thermosets | |
Throughput rates [kg/h] | - | Up to 1'400 |
Feeding Device | ||
Type | - | Inlet Screw |
Hopper Volume [l] | - | 420 |
Side Feeder Screw Diameters [mm] | - | 7.5 |
Drive Rating [kW] | - | 7.5 |
BUSS Kneader | ||
Process Length | - | 11 L/D |
Screw Diameter [mm] | - | 200 |
Screw speed max. [rpm] | - | 220 |
Heating capacity [kW] | - | - |
Drive rating max. [kW] | - | 250 |
Dimensions (Explanations Below) | ||
Length (L1) [mm] | - | 7'153 |
Length (L2) [mm] | - | tbd |
Width (W1) [mm] | - | 1'730 |
Width (W2) [mm] | - | - |
Height (H1) [mm] | - | 1'502 |
Height (H2) [mm] | - | 3'430 |
1 预混料卸料站
2 侧向喂料器
3 工艺段
4 主驱动
5 加热/冷却单元
6 齿轮箱
7 冷却辊
8 破碎机
9 控制柜
10 驱动柜
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凭借模块化工艺区设计，可精确模拟所有生产流程条件。可拆分式机筒结构不仅便于操作所有工艺部件，还能沿工艺区直观评估各个步骤。
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这款经济实惠、操作简便的实验室混炼机，具备与大型 BUSS 生产级混炼机相似的工艺特性，产量范围从 300 克样品至 40 公斤/小时。其工艺放大能力使其成为兼具高效率和灵活性的通用实验室混炼机。
