流程

干燥

LIST 捏合反应器是处理不同化学过程中产生的难处理残留物或有价值物料进行干燥的理想选择。典型的干燥过程涉及工艺上要求较高的相变,从粘稠状到糊状、结壳状,直至固态。这些过程不仅受热传递的影响,还受扩散限制。

LIST 捏合反应器采用高扭矩设计,确保最大程度的自清洁,最小化死区和产品沉积。

凭借独特的技术能力,能够应对干燥过程的所有阶段,单个 LIST 捏合反应器可帮助客户显著降低投资和运营成本,同时提供一致且高质量的最终产品。

特性

  • 有效自清洁,以最小化死角、产品堆积和产品降解

  • 为达到最佳均质化效果而进行的强力捏合与混合

  • 低剪切

  • 高热传导

  • 高表面更新率

  • 混炼机中较大的自由蒸汽容积

  • 通过大面积传热表面实现精确均匀的温度控制

  • 连续或批次工艺

  • 粘性和高粘度产品的加工

  • 狭窄的停留时间分布(柱塞流)

  • 可根据工艺自由调节的中等停留时间

  • 从试验装置到工业大型设备的可靠工艺放大

示例

甲苯二异氰酸酯(TDI)残留物处理

极为坚固的连续式LIST TDI回收工艺可轻松应对波动的残留物成分和流量变化。蒸馏残留物中可能含有30%至70%重量比的甲苯二异氰酸酯(TDI),这是聚氨酯的原料之一。

从残留物中蒸发TDI具有挑战性。混合物易产生泡沫,当TDI含量下降时,剩余物料会先变得粘稠,随后呈糊状。最终,当游离TDI含量降至0.5-1%重量比时,残留物会固化为坚硬、自由流动的颗粒。蒸发并冷凝后的粗TDI被回送至上游工艺,从而提升整套装置的整体经济性。

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